Prototype Development

Concept Level Design

Material Testing

Component Level Development

Process Study and Development

Rapid Prototyping

3D Printing

Prototype development is an important process for developing and creating a successful product. Creating profitable and economically viable production solutions in a competitive global market environment is a challenging task. To stay competitive, a manufacturer needs high quality and affordable machines that help customers attain their needs and requirements. A successful company needs to build a range of good value products with excellent speed, accuracy and consistency. Therefore, it is paramount that the critical tasks in the production-definition phase are performed accurately.

Production definition phase is not about defining a product, but actually developing activities that deal with many critical product attributes. In other words, concurrent engineering of the various stages from the initial stage of obtaining customer requirements, problem statement, conceptual design, assembly design, construction design, product prototyping for concept validation, etc. , It is important to validate the design by developing several prototypes. As a manufacturer, it is important to consider prototype development as an expensive and time consuming enterprise.

Keywords , Special purpose machines, machine designing services, custom machine design, custom machine manufacture, special machines, special application machine design, machine design according to customer requirement, research and development, r & d engineering, r and d design services, process designing, control system design, machine automation, machine making, machine customization, customized design services, custom manufacture, SPM, SP machine, engineering design on demand, machine automation, machine mechanization, advanced mechanical services, mechanical design services and manufacture, prototype design, prototype development, prototype research and development, cost effective design services, cost effective machine making, machine building services, fixture design services, tooling design, 3d modelling services, solid works drawing, 3d designing as per customer requirement, reverse engineering, design from existing machine, design copying from working machine, machine duplication, machine duplication in low cost , cheap engineering services in india, cheap r and d services in india, Programming and Integration, PLC programming according to IEC 61131-3 standards, Drive programming and tuning, Serial communication, Operator interface, Start up and commissioning, Linear and geometric compensation, Custom Machine, Build, Consulting, Design, Prototyping, Installation , Conveyors, Presses, Manipulators, Robotic Pick and Place Tools, Progressive Press Transfer, Installation Equipment, Safety Ladders, Walkways, Lifting Devices, Lift Cranes, Draglines, Compactors, Crawler, Rubber-Tired Prime Movers, Glass Handling Equipment, UV Curing, Thermal Curing , Product Designed, Machines, Systems, Machine Style, Automatic, Continuous, Flexible, High Speed, Modular, Non-Synchronous, Semi-Automatic, Synchronous, Turnkey, Process Type, Assembly, Testing, Debugging, Controls, Sensor Mounts, Minor Fabrication, Engineering Capabilities, Computer Aided Design (CAD), Finite Element Analysis (FEA), Electrical, Hydraulics, Mechanical, Pneumatic, Programming, machine guarding , Concept Design, Preliminary 3D solid modeling, Multimedia presentations, Prepare customer ROI analysis, Prepare project costs, Prepare customer quotes, Electrical Design, I/O system, Safety systems, Panel layouts, Bill Of Materials, Project Management, Prepare component RFQs, Vendor selection, Prepare and maintain schedule, Sub-System Design, Pneumatic and hydraulic systems, Lube and coolant systems, Dust collection systems, Foundations and pits, Programming and Integration, PLC programming according to IEC 61131-3 standards, Drive programming and tuning, Serial communication, Operator interface, Start up and commissioning, Linear and geometric compensation, Documentation, Fabrication drawings, Machining drawings, Assembly drawings, Schematics (electrical, pneumatic, hydraulic, etc), Operator and maintenance manuals, Special G and M codes, Training, Operator, Maintenance personnel, Engineering/Design, Experts in Synchronous Machinery, Indexing and Continuous Motion, Syringe and IV Filter Assembly Process, Micro Porous Membrane Handling and Sealing, Process Development, Pilot Production Machinery, Assembly Machinery, Kinematic, Dynamic Analysis and Motion Analysis, Product Design and Development, Finite Element Analysis, In-House Prototype Machining capability, Equipment/facility layouts and custom designed equipment in an array of 2D & 3D software, Calculations/FEA, Preparation of complete design packages including assemblies, detailed part fabrication drawings, and commercial part specifications for equipment bidding, purchase, and fabrication, Coordination of ancillary design considerations, Technical writing providing Engineering Instructions or Construction Work Plans for installation/equipment setup centrelines and Equipment Operation/Maintenance Manuals, Control System Design including Logic Development and Panel Design, Programming including PLC, Drive systems, and Operator Interface Applications, EXPERTISE and CORE COMPETENCIES: , Technical Support , Preparation of Testing Procedures and Benchmarks , Field Programming Support by Technical Specialists , System Trouble Shooting , Project specific training for operation and maintenance personnel , Application specific training for Drive, PLC and HMI systems , Mechanical Design , EXPERTISE and CORE COMPETENCIES: , High speed production equipment , R&D test stands and systems , Assembly and packaging applications , Converting applications (paper, film, etc.) , Material handling and conveying , Frame design, Drive Systems, Guarding , Mechanisms , Bearing selection and sizing , 2D, 3D, and solid modeling , Drafting and detailed design execution , Conceptual development , Prototype design , Modularity and quick changeover , Alignment planning and documentation , Inspection systems , Vendor Inspections and Vendor Acceptance Testing , Equipment installation support , Equipment Start-Up support , EXPERTISE and CORE COMPETENCIES: , Complete hardware design using AutoCad®, Autocad Electrical®, or Promis·e® software , Extensive machine flexibility utilizing variable speed AC, DC and servo drives , Experience with Rockwell: RSLOGIX® 5, 500, 5000, FACTORY TALK®, VIEW® (RSView), and RSNETWORKS® , Experience with SIEMENS: PCS7® and SIMOTION® , Experience with GML, G&L as well as other software , Human-Machine Interfaces (HMI) applications , Programmable Controller applications emphasizing machine modularity, flexibility, and reliability , Equipment installation, Startup, and Shakedown Support available , Power systems designed for specific voltage and frequency requirements , Training documentation and presentations covering specific technologies and machine operations , Integration of various control platforms using ControlNet, DeviceNet, Ethernet, Sercos, ProfiBus, ProfiNet, and other industry standard communication technologies , , , Project Management , EXPERTISE and CORE COMPETENCIES: , Concept-to-Start Up project management capabilities , Experienced Project & Cost Management, and Procurement resources , Insure proper level schedules are in place , Ensure that the business objectives are met , Project / Design Execution Management , Cost Controls - Trend & Status Reporting , Scheduling - Management of multi-discipline execution team schedule with appropriate level of detail to ensure effective delivery of project objectives/deliverables , Procurement - Order origination/management within client and/or A&A Purchasing System(s), delivery status reporting/order expediting, Invoice review/reconciliation , , EXPERTISE and CORE COMPENTENCIES: , In-House Machining Capability ,  CNC Milling - (2) VMC's with travel up to 60" x 30" x 30" ,  (2) CNC Knee-type mills (Proto-trak controls) , CNC Turning - Size ranging in diameter up to 18" x 45" long , Manual Turning , Surface Grinding , Horizontal & Vertical sawing , CAD/CAM software for machine control programming , ERP system for job cost/tracking for shop routing and scheduling , In-House Welding/Fabrication Capabilities of Carbon Steel, Stainless Steel & Aluminum , 400 amp Hi-Definition CNC Plasma & Oxy-Fuel Shape Cutting (8' x 20' plate size) , 5-axis bevel cutting capability , 2" thick (production) plasma thickness on carbon steel , 6" thick via oxy-fuel torch , AWS Certified Welders , Pulse GMAW & GTAW Welding , 10' x 5' Welding Cells with boom-fed (swing-arc) wire feeders , 120-ton Piranha Ironworker , Metal Forming , 75-ton Drake Hydraulic Press , Part Finishing , Equipment Assembly/Alignment , Equipment Run-Off/Shakedown , , Machine Vision and Imaging Technology , , EXPERTISE and CORE COMPETENCIES: , Machine Vision & Imaging , Vision Algorithm (Programming) , Vision Integration Controls Environment , Data Acquisition , Decision Support Systems , Custom Software , , , EXPERTISE and CORE COMPENTENCIES: , Parts Design and Fabrication , Implementation of Rapid Prototyping or low-investment equipment for testing opportunities , Design capabilities with extensive development experience , Flexibility to meet the needs of the client and therefore, react more quickly to modifications and changes , , Enter your text here

Prototype construction

Prototype construction is called prototype development. Prototype is the first product to be based on an original idea. During the fabrication process, tools such as jigs, dice, and fixtures are not designed for mass production. Prototype construction, as mentioned earlier, is a time-consuming process for each of its stages, as in the first trial, because there is no pre-fabricated technology or process. In addition, engineers are required to handle errors, trials, and errors throughout the construction process.

In the construction industry, engineering companies take prototype development as a business contract and equip all the equipment needed to complete the project.

Quick prototyping

Various industries use the term rapid prototyping to refer to the rapidly evolving process before the final release of a product. Software engineers often use this term to describe the process of developing software solutions step by step so that participants in the development process can provide their feedback.

Although all industrial prototypes are developed for clients, these prototypes are often not sold by these clients. Instead, they are commissioned to study the dynamics of the newly created solution. They are thoroughly tested to determine performance against established features. These prototypes are used by engineers to detect changes that can enhance the overall quality of the product.

PEEPL Automation is an automation engineering company providing low cost prototype development services to various industries in India. We focus on designing and building highly practical and cost-effective machines. You can contact us to learn more about our process and how to improve the efficiency of your production processes.