Vascular Silicone Tie Development & Manufacturing Process | PEEPL Automation

At PEEPL Automation, we worked with one of our clients to tackle the challenge of producing high-quality vascular silicone ties. These specialized medical devices, essential for various vascular surgeries, are traditionally expensive due to complex manufacturing processes and reliance on imported products. Our goal was to develop a cost-effective manufacturing solution without compromising the quality of the vascular ties.

Problem Statement

The vascular silicone tie market in India faces significant challenges due to the high cost of production and reliance on imports. Our client approached us to develop a more efficient and affordable solution to produce these medical-grade ties locally, ensuring consistent quality while lowering production costs.

The Development Journey

1. Concept Development

Together with our client, we began by identifying the material specifications and design requirements necessary for producing high-quality vascular silicone ties. Through thorough research and consultation, we determined that the key to achieving both affordability and quality lay in optimizing the injection molding process for medical-grade silicone.

2. Custom Compact Silicone Injection Molding Setup

To bring this vision to life, our R&D team developed a custom compact silicone injection molding setup. This system was specifically tailored for the production of vascular ties, focusing on precision and efficiency. The compact design allows for easy operation and control while ensuring a high level of quality consistency. Our setup is equipped with advanced parameter controls to maintain optimal conditions throughout the molding process, ensuring that every product meets medical standards.

3. Achieving High-Quality Production

With the custom molding setup in place, we successfully achieved high-quality production of vascular silicone ties. The system delivers excellent product consistency, ensuring that each tie has the desired elasticity, strength, and durability required for use in medical procedures. Our efficient process also results in significantly reduced production costs, allowing for competitive pricing in the market.

The Outcome

Through close collaboration with our client and a focus on innovative engineering, we have successfully developed a cost-effective manufacturing process for vascular silicone ties. Our custom silicone injection molding setup allows for efficient, high-quality production, ensuring that our client can meet market demand with a locally manufactured product that rivals imported alternatives in both quality and cost.